Valspar Composites
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Mold Making:

Catalyst Chart

Page 8 of 17
 

The following charts give the quantity of MEKP peroxide catalyst in cubic centimeters to be used with either a gallon or quart of polyester coatings.

All catalization of polyesters is based on weight, not volume. These charts are very close approximations of the conversion of weight to volume, that is, of grams to milliliters. Most polyester products have the weight per gallon on the containers. Good guidelines for gel coat weight per gallon are as follows:

Whites - 11 pounds per gallon
Black & other - 10 pounds per gallon
Clear - 9 pounds per gallon

Under-catalyzing will severely affect the quality of the final product, and over-catalyzing will create production difficulties and waste money unnecessarily.

As the chart indicates, different coatings do require different levels of catalyst to maintain the proper percentage. Please use these as guidelines for better parts:

One Quart

Wt./gal
2.0%
2.5%
3.0%
3.5%
11 lbs.
25cc
31cc
37cc
44cc
10.5 lbs.
24cc
30cc
36cc
42cc
10 lbs.
23cc
28cc
34cc
40cc
9.5 lbs.
22cc
27cc
32cc
38cc

One Gallon

Wt./gal
1.5%
2.0%
2.5%
3.0%
11 lbs.
75cc
100cc
125cc
150cc
10.5 lbs.
71cc
95cc
119cc
143cc
10 lbs.
68cc
91cc
113cc
136cc
9.5 lbs.
65cc
86cc
108cc
129cc

 

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The information and recommendations found in this web site
are intended for FRP Professionals. Results of repair or maintenance are dependent on
many variables. No warranties of any kind are expressed or implied.