Valspar Composites
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Mold Making:

High-Build Polyester Topcoat

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Step 8: Wash and wipe the primed surface with a recommended solvent to remove dust and contaminants.

Step 9: Prepare the high-build polyester topcoat by adding 2.0-2.5%, by weight, of MEKP peroxide catalyst and mix thoroughly. Then dilute with a recommended solvent as required. Remember to catalyze only the polyester and not the solvent.

Example- 20:1 or 10:1 topcoat to solvent by volume. Mix only the quantity that can be sprayed within 30-45 minutes. For longer pot-life, increase the portion of solvent slightly as required. Never exceed 50% solvent.

Step 10: Spray the entire surface with a wet mist layer (2-3mills) at the lowest air pressure that will allow adequate atomization. Wait 1-2 minutes for the solvents to flash off.

Apply the second coat to cover and hide the primer or existing substrate.
Wait another 2 minutes and apply the flow coat, which should look wet and glossy.

Each of the three layers must look wet. There will be no gloss retention loss from wet to dry. To enhance the cure, use heat and air.

Do not exceed 10 mills per application.

If higher build is required, allow to cure, then sand and build 10 additional mills.

The topcoat will dry to a hard and glossy finish without additional sealants.

Dust particles can be easily removed by sanding or buffing slightly.

Step 11: Allow 6-8 hours at normal room temperature for curing. The application of mild heat will accelerate the cure. When fully cured, final finishing can be carried out by lightly sanding with 600-1200 grit sandpaper. Wet sanding is recommended unless wood is exposed.

Do not sand the sharp radii. Buffing these areas will eliminate the possibility of removing the coating. Placing masking tape over the radii when sanding will protect them adequately.

 

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The information and recommendations found in this web site
are intended for FRP Professionals. Results of repair or maintenance are dependent on
many variables. No warranties of any kind are expressed or implied.