Valspar Composites
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Gel Coat Application:

Styrene & Solvents

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Misuse, improper handling and exposure to solvents and monomers can cause accidents and health problems. The plant supervisor should be notified of any eye discomfort, breathing difficulty or other physical discomfort.

Styrene monomer and most of the commonly used solvents such as acetone and MEK (methyl ethyl ketone) give off hazardous vapors which can form flammable or explosive concentrations even under normal temperatures. It is imperative these materials be used with good ventilation. Upper and lower explosive limits for styrene monomer by volume of air are 6.1% and 1.1% respectively. When concentrations of styrene fall between these two limits, any ignition source will cause an explosion. Therefore, it is imperative that all sources of ignition be eliminated from areas where solvents or styrene will be used or stored. That includes smoking, welding, burning, hot machinery, open flame and electrical equipment not designed for specific use with these materials.

Flash Point of Styrene
The lowest temperature at which a substance gives off enough vapors to form a flammable mixture with air is the flash point. The flash point of styrene is 31º C. (87.7º F.).

Fire Point of Styrene
In general, fire points are temperatures slightly above those designated at flash points. The fire point is the lowest temperature at which a liquid in an open container will give off enough vapors to continue burning after ignition. The fire point of styrene is 34º C. (93.2 º F.).

Auto-Ignition of Styrene
Known also as the kindling temperature, the auto-ignition temperature is the lowest temperature at which self-sustained (spontaneous) combustion will occur (without the presence of spark or flame). The auto-ignition temperature of styrene is 490º C. (914º F.).

Styrene Toxicity
Toxicity test results show styrene vapors less toxic than benzene. The characteristic odor along with almost immediate eye/nose irritation gives workers ample warning that styrene vapor is present and that precautions must be taken to reduce exposure. In case of accidental exposure to styrene monomer, call a physician immediately.

Dispensing of Styrene and Solvents
As the fluid is being poured, static electricity can build up creating a potentially explosive accident. To prevent static electricity build-up when transferring solvent from a drum, the drum must be grounded and the receiving container bonded to the drum. Be sure that grounding cables and connectors are attached to clean bare metal surfaces.

Clean-up
Solvent spills must be cleaned up immediately. Compounds such as perlite, vermiculite, clay and sand will absorb solvent.

Storage and Handling
Carry and dispense solvents from safety cans. Take only the amount of solvent to be used during a shift into the work area. Return unused solvent to storage at the end of each shift.

 

 

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